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Operational Intelligence for Asset-Intensive Industries

Take informed action to prevent unplanned downtime, prioritize maintenance activity, and improve performance and safety with AtonixOI Operational Intelligence Solution.

Avoid the status quo of unreliable operations and inefficient performance:
70%
Of companies lack awareness of when equipment is due for maintenance.
$17K
Average cost of each downtime incident across industries.
800 hours
Average downtime each year for manufacturing industry.
Ensure Asset
Performance

Unreliable asset performance can significantly impact multiple areas of business, eroding margins and compromising safety. Asset failures cause unscheduled downtime, decrease overall equipment effectiveness, and increase maintenance spend. The last thing a plant manager needs is lost production from an unexpected outage.

Today’s operations leaders are turning to operational intelligence as part of their overall asset performance management strategy. The AtonixOI platform turns data into action to prevent issues and optimize performance. Here’s how it works:

AtonixOI In Action

What failures could you prevent with real-time tracking of issues from alert through resolution?

Numerous assets are installed across industries, including pumps, fans, blowers, compressors, heat exchangers, turbines, etc. The AtonixOI platform includes thousands of templates that can be leveraged to detect failure modes of these common assets, and more. Combine our templates with system-specific insights by plugging into existing data historians for comprehensive operational intelligence.


Connect
1000s of system and asset process data tags to OI platform
Connect

Asset data tag:
Compressor discharge temperature.

Detect
emerging reliability and performance issues before they cause failures
Connect
Sudden step change in compressor discharge temperature was alerted to monitoring team.
Diagnose
issues and prioritize maintenance planning based on impact
Connect
Automated context trends pinpointed slow decrease in differential pressure across the compressor, suggesting internal damage.
Resolve
issues through collaboration across stakeholders
Connect
Operations inspected and replaced a warped valve plate during next scheduled outage, avoiding compressor failure and saving millions in production losses from unplanned downtime.
Data-Driven Decision Making for Great RIver Energy

Great River Energy Boosts its Preventive Maintenance with Predictive Analytics

Actionable Insights for Asset Experts

Asset experts need actionable insights, not complex math tools, to focus on what they know best – plant operations. Implement the AtonixOI solution and start realizing benefits in weeks, not months:
Prevent equipment failures and unplanned downtime

by detecting reliability risks like pump or compressor failures well in advance of a SCADA alarm or equipment failure for swift diagnosis and proactive resolution.

Improve operational performance

by calculating and monitoring key performance indicators to identify performance issues like excess energy or chemical usage or equipment inefficiencies before they impact operating costs or product quality.

Prioritize maintenance

for scheduled outages by understanding impact of each issue on overall performance.

Improve safety

by monitoring and detecting risks associated with asset failures leading to chemical leaks, increased waste emissions, or unsafe maintenance conditions.

Run a Pilot Project with Atonix
Atonix Digital helps companies simplify Asset Performance Management by putting data to work to detect emerging risks, minimize unplanned downtime, enhance efficiency and improve planning effectiveness.

Atonix Digital | Headquartered in the Kansas CIty Metro Area