Operational Intelligence for the Pulp & Paper Industry

Take informed action to prevent unplanned downtime, prioritize maintenance activity, and improve pulp & paper plant performance with AtonixOI Pulp & Paper solution.

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Avoid the pulp & paper industry status quo of costly downtime and poor performance:

21 Days

Average time between paper machine component failures.

$10-20k

Average hourly cost of paper machine downtime.

60%

Average overall equipment effectiveness.

Not Just Analytics

Check out the 3-minute demo to see how AtonixOI is different than normal analytics software

Normal Analytics Software

Analytics can be complicated, requiring data scientists

Analytics stop at the identification of an issue

Analytics can take months to deploy

AtonixOI

✓ AtonixOI is built for people who know Pulp & Paper

✓ AtonixOI drives a process that ensures resolution

✓ AtonixOI has proven Pulp & Paper model templates that will give your plant full coverage in a few weeks

See it in action

(3 min Demo)

Example in Pulp & Paper

Connect

1000s of system and asset process data tags to OI platform

Asset data tag:
Yankee exhaust fan

Detect

emerging reliability and performance issues before they cause failures

Fan bearing temperature began increasing steadily after startup (SCADA alarm failed to detect) – needed further investigation

Diagnose

issues and prioritize maintenance planning based on impact

Automated context trends showed a higher temperature on the lube oil, suggesting slow decrease in lube oil flow to fan

Resolve

issues through collaboration across stakeholders

Operators identified a leak in lube oil valve upstream of fan. Valve repaired, saving $150K in bearing failure and associated downtime

Georgia-Pacific Uses AtonixOI to Drive Action from Analytics

Georgia-Pacific created its Collaboration and Support Center (CSC) to accelerate operational improvements; leveraging digital resources to provide remote site support. They recognized that their sites produce billions of data points each year with only a few operators per shift. How could they possibly review that information manually?

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Actionable Pulp & Paper Insights for Asset Experts

Asset experts need actionable insights, not complex math tools, to focus on what they know best – pulp & paper plant operations. Implement the AtonixOI solution and start realizing benefits in weeks, not months:

Prevent equipment failures and unplanned downtime

by detecting reliability risks like pump failures or reel misalignment well in advance of a SCADA alarm or equipment failure for swift diagnosis and proactive resolution..

Improve operational performance

by calculating and monitoring key performance indicators to identify performance issues like inefficient boiler operation or excess energy usage before they impact operating costs or product quality.

Prioritize maintenance

for the most critical issues during scheduled outages by understanding the impact of each issue on overall performance.

Improve safety

by monitoring and detecting risks associated with asset failures leading to safety issues like chemical leaks or increased waste emissions.

Atonix Digital helps companies simplify Asset Performance Management by putting data to work to detect emerging risks, minimize unplanned downtime, enhance efficiency and improve planning effectiveness.

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