Operational Intelligence for Chemical Manufacturing

Take informed action to prevent unplanned downtime, prioritize maintenance activity, and improve performance and safety with the AtonixOI Chemical Plant monitoring solution.

    We know price is important, get a ballpark estimate today:
    How many of each type of facility do you have?



    Avoid the chemical industry status quo of costly downtime and poor performance:

    2-5%
    Estimated lost production due to unplanned downtime in petrochemical industry.
    $20 Billion
    Estimated annual cost of unplanned downtime across the chemical industry.
    16
    Number of fatalities in the chemical manufacturing industry in 2019.
    Not Just Analytics

    Check out the 3-minute demo to see how AtonixOI is different than normal analytics software

    Normal Analytics Software

    Analytics can be complicated, requiring data scientists

    Analytics stop at the identification of an issue

    Analytics can take months to deploy

    AtonixOI

    AtonixOI is built for people who know Chemical Manufacturing

    AtonixOI drives a process that ensures resolution

    AtonixOI has proven Chemical Manufacturing model templates that will give your plant full coverage in a few weeks

    See it in action
    (3 min Demo)
    Example in Chemical Manufacturing

    What failures could you prevent with real-time tracking of issues from alert through resolution?

    Connect
    1000s of system and asset process data tags to OI platform
    Connect
    Asset data tag:
    Hydrogen level monitor
    Detect
    emerging reliability and performance issues before they cause failures
    Connect
    Increase in Hydrogen Carryover % detected in liquid CO2 feedstock from Ammonia line to Urea Ammonia Nitrate line.
    Diagnose
    issues and prioritize maintenance planning based on impact
    Connect
    Automated context trends pinpointed increased levels compared to historical data.
    Resolve
    issues through collaboration across stakeholders
    Connect
    CO2 stream and noted excess foaming occurring indicating a safety isse. The asset was shutdown until repairs could be made to Ammonia and UAN lines.
    Data-Driven Decision Making for EthosEnergy

    EthosEnergy Partners with Atonix Digital to Grow Power Plant Service Business

    Actionable Insights for Chemical Manufacturing
    Asset Experts

    Asset experts need actionable insights, not complex math tools, to focus on what they know best – chemical plant operations. Implement the AtonixOI solution and start realizing benefits in weeks, not months:
    Prevent equipment failures and unplanned downtime
    Prevent equipment failures and unplanned downtime

    by detecting reliability risks like pump and compressor failures well in advance of a SCADA alarm or equipment failure for swift diagnosis and proactive resolution.

    Improve operational performance
    Improve operational performance

    by calculating and monitoring key performance indicators to identify performance issues like inefficient boiler operation or excess energy usage before they impact operating costs or product quality.

    Prioritize maintenance
    Prioritize maintenance

    for scheduled outages by understanding the impact of each issue on overall performance.

    Improve safety
    Improve safety

    by monitoring and detecting risks associated with asset failures leading to chemical leaks, increased waste emissions, or explosive environments.

    Run a Pilot Project with Atonix
    Atonix Digital helps companies simplify Asset Performance Management by putting data to work to detect emerging risks, minimize unplanned downtime, enhance efficiency and improve planning effectiveness.

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