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Operational Intelligence for the Chemical Industry

Take informed action to prevent unplanned downtime, prioritize maintenance activity, and improve performance and safety with the AtonixOI Chemical Plant monitoring solution.

Avoid the chemical industry status quo of costly downtime and poor performance:

Estimated lost production due to unplanned downtime in petrochemical industry.
$20 Billion
Estimated annual cost of unplanned downtime across the chemical industry.
Number of fatalities in the chemical manufacturing industry in 2019.
Ensure Asset

Unreliable asset performance can significantly impact multiple areas of business, eroding margins and compromising safety. Chemical manufacturing asset failures cause unplanned downtime, decrease product throughput, and increase maintenance spend. The last thing a plant manager needs is lost production from an unexpected outage.

Today’s operations leaders in the chemical industry are turning to operational intelligence as part of their overall asset performance management strategy. The AtonixOI solution turns data into action to prevent issues and optimize performance. Here’s how it works:

AtonixOI In Action

What failures could you prevent with real-time tracking of issues from alert through resolution?

1000s of system and asset process data tags to OI platform

Asset data tag:
Hydrogen level monitor

emerging reliability and performance issues before they cause failures
Increase in Hydrogen Carryover % detected in liquid CO2 feedstock from Ammonia line to Urea Ammonia Nitrate line.
issues and prioritize maintenance planning based on impact
Automated context trends pinpointed increased levels compared to historical data.
issues through collaboration across stakeholders
CO2 stream and noted excess foaming occurring indicating a safety isse. The asset was shutdown until repairs could be made to Ammonia and UAN lines.
Data-Driven Decision Making for EthosEnergy

EthosEnergy Partners with Atonix Digital to Grow Power Plant Service Business

Actionable Insights for Chemical Manufacturing
Asset Experts

Asset experts need actionable insights, not complex math tools, to focus on what they know best – chemical plant operations. Implement the AtonixOI solution and start realizing benefits in weeks, not months:
Prevent equipment failures and unplanned downtime
Prevent equipment failures and unplanned downtime

by detecting reliability risks like pump and compressor failures well in advance of a SCADA alarm or equipment failure for swift diagnosis and proactive resolution.

Improve operational performance
Improve operational performance

by calculating and monitoring key performance indicators to identify performance issues like inefficient boiler operation or excess energy usage before they impact operating costs or product quality.

Prioritize maintenance
Prioritize maintenance

for scheduled outages by understanding the impact of each issue on overall performance.

Improve safety
Improve safety

by monitoring and detecting risks associated with asset failures leading to chemical leaks, increased waste emissions, or explosive environments.

Run a Pilot Project with Atonix
Atonix Digital helps companies simplify Asset Performance Management by putting data to work to detect emerging risks, minimize unplanned downtime, enhance efficiency and improve planning effectiveness.

Atonix Digital | Headquartered in the Kansas CIty Metro Area