• Home
  • Chemical Manufacturing

Operational Intelligence for Chemical Manufacturing

Take informed action to prevent unplanned downtime, prioritize maintenance activity, and improve performance and safety with the AtonixOI Chemical Plant monitoring solution.
Avoid the chemical industry status quo of costly downtime and poor performance:

2-5%
Estimated lost production due to unplanned downtime in petrochemical industry.
$20 Billion
Estimated annual cost of unplanned downtime across the chemical industry.
16
Number of fatalities in the chemical manufacturing industry in 2019.
Not Just Analytics

Check out the 3-minute demo to see how AtonixOI is different than normal analytics software

Normal Analytics Software

Analytics can be complicated, requiring data scientists

Analytics stop at the identification of an issue

Analytics can take months to deploy

AtonixOI

AtonixOI is built for people who know Chemical Manufacturing

AtonixOI drives a process that ensures resolution

AtonixOI has proven Chemical Manufacturing model templates that will give your plant full coverage in a few weeks

See it in action
(3 min Demo)
Example in Chemical Manufacturing

What failures could you prevent with real-time tracking of issues from alert through resolution?

Connect
1000s of system and asset process data tags to OI platform
Connect
Asset data tag:
Hydrogen level monitor
Detect
emerging reliability and performance issues before they cause failures
Connect
Increase in Hydrogen Carryover % detected in liquid CO2 feedstock from Ammonia line to Urea Ammonia Nitrate line.
Diagnose
issues and prioritize maintenance planning based on impact
Connect
Automated context trends pinpointed increased levels compared to historical data.
Resolve
issues through collaboration across stakeholders
Connect
CO2 stream and noted excess foaming occurring indicating a safety isse. The asset was shutdown until repairs could be made to Ammonia and UAN lines.
Data-Driven Decision Making for EthosEnergy

EthosEnergy Partners with Atonix Digital to Grow Power Plant Service Business

Actionable Insights for Chemical Manufacturing
Asset Experts

Asset experts need actionable insights, not complex math tools, to focus on what they know best – chemical plant operations. Implement the AtonixOI solution and start realizing benefits in weeks, not months:
Prevent equipment failures and unplanned downtime
Prevent equipment failures and unplanned downtime

by detecting reliability risks like pump and compressor failures well in advance of a SCADA alarm or equipment failure for swift diagnosis and proactive resolution.

Improve operational performance
Improve operational performance

by calculating and monitoring key performance indicators to identify performance issues like inefficient boiler operation or excess energy usage before they impact operating costs or product quality.

Prioritize maintenance
Prioritize maintenance

for scheduled outages by understanding the impact of each issue on overall performance.

Improve safety
Improve safety

by monitoring and detecting risks associated with asset failures leading to chemical leaks, increased waste emissions, or explosive environments.

Run a Pilot Project with Atonix
Atonix Digital helps companies simplify Asset Performance Management by putting data to work to detect emerging risks, minimize unplanned downtime, enhance efficiency and improve planning effectiveness.

Atonix Digital | Headquartered in the Kansas CIty Metro Area